Description:
Our custom progressive stamping brass terminal clips and shrapnel are precision-engineered for reliable electrical connectivity and spring performance in connectors and switches. Manufactured from high-conductivity brass alloys using multi-stage progressive dies, these components ensure tight tolerances, consistent elasticity, and excellent corrosion resistance. We offer end-to-end OEM support for bespoke designs and high-volume production.
Basic Information:
| Attribute | Details |
|---|---|
| Place of Origin | Xiamen, China |
| Brand Name | OEM |
| Material | High-Conductivity Brass (C2600, C2680, etc.) |
| Color Options | Natural Finish or Custom Plating |
| Packing | Tailored Protective Packaging (Reels, Trays, Bags) |
| Delivery Time | 12–20 Days |
| Size | Fully Customizable per Drawing |
| Service | End-to-End OEM Solutions |
| MOQ | Flexible, Based on Project Scope |
| Shape | Custom Designs Supported |
| Certification | ISO 9001, IATF 16949 (upon request) |
Key Advantages of Our Solutions:
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High-Precision Progressive Stamping: Multi-station progressive dies ensure uniform geometry, tight tolerances (±0.02mm), and consistent electrical and mechanical performance across high-volume runs.
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Superior Conductivity & Spring Properties: Brass alloys deliver excellent electrical conductivity, while precision forming maintains consistent spring force for reliable contact in connectors and switches.
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Cost-Effective, High-Volume Manufacturing: Optimized die designs and automated stamping processes minimize material waste and maximize throughput, providing economical solutions for large-scale production.
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Custom-Engineered for Your Application: We tailor clip dimensions, contact geometry, and plating to meet specific current-carrying, mating cycle, and environmental requirements.
Secondary Processing Services:
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Electro-Tin Plating: Provides excellent solderability and corrosion resistance, ideal for electrical connections requiring easy assembly and long-term reliability.
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Silver Plating: Offers superior electrical conductivity and low contact resistance for high-performance connectors and switch applications.
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Nickel Plating: Enhances surface hardness, wear resistance, and provides a stable base for further finishes, suitable for harsh environments.
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Selective Gold Plating: Applied only to critical contact areas, ensuring ultra-low contact resistance while optimizing cost for premium applications.
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Passivation & Anti-Tarnish Treatments: Protects brass surfaces from oxidation and discoloration during storage and service life.
Quality Assurance:
Our quality management for custom progressive stamping brass terminal clips adheres to ISO 9001 standards, ensuring strict compliance with electrical and mechanical specifications. Each production lot undergoes comprehensive inspection using coordinate measuring machines (CMM) for dimensional accuracy, Rockwell hardness testers for material uniformity, and micro-ohm meters to verify low contact resistance. We perform spring force testing to validate consistent elastic behavior, salt-spray testing for corrosion resistance, and automated optical inspection for surface defects. These rigorous protocols guarantee every clip delivers the durability, conductivity, and reliability required for critical electrical applications.
Our Factory:
Our advanced manufacturing facility is equipped with 25 high-tonnage punch presses (25–300 tons), precision wire EDM machines, grinding and polishing centers, and ultrasonic cleaning lines—all calibrated for tight-tolerance stamping. We offer a comprehensive metal finishing suite—including tin, silver, nickel, and selective gold plating—applied via automated lines to ensure consistent, high-quality surfaces. Through automated production workflows and strict in-house quality inspections adhering to ISO 9001, we guarantee every stamped brass component achieves peak precision, performance, and longevity.
