Assembly Solutions

Our expertise and knowledge in silicone, plastic and metal assembly solutions ensures that we consistently deliver optimal levels of automation.

Our Assembly Solutions

We offers an array of assembly and joining technologies, including silicone and plastic injection molding, adhesive bonding, plastic ultrasonic and vibration welding, heat staking, gluing, metal threaded connection and welding, also including assembly parts packing of color box and heat shrinking

  • Assembly of Components:With our extensive knowledge and experience in silicone, plastic, and metal assembly, we are committed to consistently providing highly efficient solutions.
  • Capabilities Our extensive capabilities encompass all aspects related to the materials of rubber, polymer and metal, ranging from production to post-processing and beyond.
  • Endless Assembly Options
  • Select from a wide array of material combinations, finishes, tolerances, markings, and certifications available for your custom assembly order.
  • Quality Assurance: ThesunIndustry’s assembly service is a great choice for high quality , ISO9001:2015, IATF16949 certificated products in delivering competitive solutions that are timely, accurate, and of high quality.

Superior Assembly Solutions

ThesunIndustry is a leading expert in component assembly, with a strong focus on delivering high-quality assembly solutions.Our strengths in plastic and silicone, CNC machining, sheet metal stamping, and 3D printing enable us to achieve high precision, efficiency, and customization in component assembly. We meet specific requirements across different industries, providing a variety of material and technology options, ensuring excellent performance and quality of the final products.

Why Choose ThesunIndustry for Your Assembly Solutions?

Comprehensive Expertise: Lingshan Tech offers a wide range of assembly services, including CNC machining, sheet metal stamping, 3D printing, and injection molding. Our team has extensive experience and expertise in handling various materials and technologies, ensuring precise and efficient integration of components.

Commitment to Sustainability: Lingshan Tech embraces sustainable practices, including "Design for Assembly" and "Design for Disassembly" concepts, contributing to environmental conservation and resource optimization.

Versatility in Materials: Lingshan Tech excels in assembling various materials, such as plastics, silicone, metals, and more. This diversity enables us to cater to a wide range of product applications.

Industry Knowledge: With our rich experience across diverse industries, we possess specialized knowledge in overcoming unique challenges and providing innovative assembly solutions.

Customized Approach: We understand that each project is unique, and we work closely with our clients to tailor assembly solutions that precisely match their specific scope and requirements, be it technology, volume, or packaging needs.

Customer-Centric Approach: We prioritize our customers' needs and collaborate closely with them to deliver tailored assembly solutions that best suit their requirements.

Multi-material Assembly Solutions

Versatility in Materials is one of the key highlights of Lingshan Tech's component assembly solutions. We excel in assembling various materials, including plastic, silicone, metals, and more. This versatility allows us to meet different product requirements and applications.

Plastic Assembly: Plastic is a widely used material in many industries due to its versatility, lightweight, and cost-effectiveness. At Lingshan Tech, we have extensive experience in assembling plastic components, ranging from simple designs to complex shapes. Our precision CNC machining capabilities ensure seamless fitting and precise alignment for the perfect integration of plastic parts.

Silicone Assembly: Silicone is valued for its unique properties, such as flexibility, heat resistance, and biocompatibility. We excel in assembling silicone components for applications in medical devices, consumer electronics, and automotive parts. Our expertise in handling silicone materials guarantees the seamless assembly of intricate silicone parts.

Metal Assembly: Metal components are prevalent in industries like aerospace, automotive, and machinery. With our advanced CNC machining and sheet metal stamping capabilities, we can efficiently assemble metal parts with high precision and accuracy. Whether it's steel, aluminum, or other alloys, our assembly process ensures optimal performance.

Composite Materials: In certain industries, composite materials are preferred for their specific characteristics, such as high strength-to-weight ratio and corrosion resistance. We have the expertise to assemble components made from composite materials, ensuring their integrity and performance.

Combination of Materials: Many products require the integration of different materials to achieve optimal functionality. Lingshan Tech's versatility in material assembly enables us to handle complex projects that involve combining plastic, silicone, metal, and other materials seamlessly.

Adaptable to Diverse Industries: Our ability to work with various materials makes us well-equipped to serve a wide range of industries, including automotive, electronics, healthcare, aerospace, and consumer goods. From prototyping to mass production, our assembly solutions can accommodate different industries' specific needs.

Design for Assembly (DFA)

Design for Assembly(DFA) is an engineering approach and methodology that emphasizes designing products with ease of assembly in mind. The main objective of DFA is to simplify the assembly process, reduce manufacturing costs, and improve product quality and efficiency. It involves considering the ease of handling, positioning, and fastening of components during the assembly process.

Our Design for Assembly (DFA) method offers numerous advantages to our clients. By applying DFA principles during the product design phase, we streamline the assembly process, lower production costs, and enhance product quality and reliability.

Moreover, our DFA approach aligns with the principles of sustainability by promoting efficient resource utilization, resulting in more environmentally friendly and sustainable products.In summary, our DFA method provides clients with superior, efficient, and reliable product solutions.

Design for Disassembly (DFD)

The Design for Disassembly (DFD) concept is an engineering approach that emphasizes designing products with ease of disassembly and recyclability in mind. The primary objective of DFD is to promote sustainable development by maximizing the recovery and reuse of valuable materials and components from discarded products.

In our component assembly solutions, we deeply integrate the DFD concept. During the product design phase, we fully consider the disassembly and recyclability of components. We employ modular design and reversible connectors to ensure that components can be disassembled without damage and conveniently reused. Additionally, we introduce identification and recognition technologies to accurately identify and categorize valuable components from discarded products, thereby improving recycling efficiency and resource reuse.

By applying the principles of DFD, our component assembly solutions significantly reduce the negative environmental impact of discarded products. Our product design and manufacturing processes adhere to environmentally friendly practices, aiming to reduce resource consumption and waste generation. Through optimizing component design and assembly, we achieve efficient production processes while increasing the value of discarded products for recycling.

As a crucial commitment of Lingshan Tech, we will continue to actively promote the "Design for Disassembly" concept by implementing environmentally friendly product design and manufacturing, contributing to the sustainable development of society and the environment. We firmly believe that through continuous improvement and innovation, we can provide customers with more environmentally friendly and sustainable component assembly solutions, together creating a better future.

Main Assembly Techniques:

  • Interference fit
  • Snap-fit assembly
  • Mechanical joining
  • Welding assembly
  • Adhesive bonding
  • Solvent bonding