ThesunIndustry's R&D

Our research and development team consists of experienced engineers and designers. Our R&D achievements span across multiple industries, including industrial products, electronics, automotive components, medical devices, and more. We excel in the development of products using silicone, plastic, liquid silicone rubber (LSR), and metal materials, showcasing profound expertise and experience. Our R&D process encompasses market research, creative ideation, feasibility analysis, prototype production, testing, and continuous improvement. Our goal is not only to meet customer needs but also to lead the industry forefront.

Highlights of Our Team

Ultra-Precision Technology:Our team specializes in the R&D of ultra-precision products using silicone, plastic, LSR, and metal materials. Whether it's product dimensions, surface smoothness, or complex geometries, we meet the highest customer requirements. Product dimensional tolerances can be accurate up to 0.01 millimeters, ensuring product precision.

  • 3D Rapid Prototyping:We possess advanced 3D printing technology and rapid prototyping equipment, allowing us to swiftly create product prototypes. This innovative approach enables us to validate designs and concepts early in the process, reducing product development cycles and costs.
  • Precision Mold Manufacturing Technology: We emphasize innovation in mold manufacturing technology. With state-of-the-art mold processing equipment such as Roders, Makino, and Erowa, our mold dimensional tolerances are controlled within 0.005 millimeters, and mold lifespans extend up to one million cycles. This innovation guarantees product consistency and precision, laying a solid foundation for high-quality manufacturing.
  • Micron-Level Metal CNC Manufacturing: In the field of metal CNC machining, we employ world-class machinery and multi-axis machining technology to achieve micron-level tool manufacturing. This innovation ensures high accuracy and reliability of metal components.
  • Liquid Silicone Dual-Color Molding Innovation: In the realm of liquid silicone dual-color molding, we continuously challenge technological boundaries, developing unique processes. Through meticulous process control, we manufacture complex silicone products with dual-color effects, catering to diverse customer demands.
  • Cold Runner System: We have made significant progress in the research and application of cold runner systems. This includes innovations in nozzle and valve opening, heating, and insulation techniques, aimed at enhancing production efficiency and product quality.
  • New Product Development: We strictly adhere to Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP) specifications to ensure the controllability and stability of new products. Whether it's silicone, plastic, LSR, or metal materials, we maintain high quality and standards in new product development.
  • Material Selection and R&D: We collaborate with world-renowned material suppliers such as Wacker, Momentive, Shin-Etsu, Dowcorning, to jointly develop various high-performance materials catering to different product needs. Our research and application extend not only to silicone, plastic, LSR, and metal materials but also to new materials.
  • Thesunindustry's R&D is not only about technical innovation but also about comprehensive and continuous innovative spirit. We are committed to integrating innovation into every aspect, providing customers with higher quality and more competitive products and solutions.
  • Production and Inspection:During pilot and mass production, we leverage expertise, advanced facilities, and quality control measures to efficiently produce high-quality products. Then a final and full inspection ensures the high quality.
  • Packing and Delivery:We consider product size, shape, fragility, branding, and marketing objectives when developing packaging solutions. Additionally, transportation options (sea, air, land) are assessed based on delivery speed, cost, and destination.