Overview:
High-Quality Silicone Compression Molding Baby Night Lights with Custom Logo combine soft, biocompatible silicone exteriors with energy-efficient LED modules to create safe, gentle illumination for nurseries and toddlers. Manufactured via precision silicone compression molding, each light features integrated LED circuitry encapsulated in a leak-proof silicone shell—ensuring a uniform, diffused glow with no hot spots. As a specialized OEM factory, we offer end-to-end customization—from silicone color and hardness to logo embossing and LED color temperature—delivering turnkey solutions that meet child-safety regulations, aesthetic requirements, and performance standards.
Basic Information:
| Attribute | Details |
|---|---|
| Place of Origin | Xiamen, China |
| Brand Name | OEM |
| Material | 100% Food-Grade, BPA-Free Silicone Rubber |
| Power Source | USB-Powered (5 V DC), Rechargeable Li-Ion Battery Option |
| LED Color Options | Warm White (2700 K), Cool White (4500 K), RGB (Customizable) |
| Brightness Levels | Adjustable: 10 lm, 50 lm, 100 lm |
| Size & Shape | Fully Customizable (e.g., Animal Shapes, Geometric Forms) |
| Color Options | Any Pantone-Matched Silicone Color |
| Logo Integration | Embossed or Debossed During Molding |
| Certification | CE, RoHS, FCC; Optional UL/FCC |
| Ingress Protection | IPX5 Water-Resistant |
| Technology | Precision Silicone Compression Molding + Integrated LED Assembly |
| MOQ | Flexible; Small Orders Accepted |
| Sample | Available Upon Request |
| Lead Time | 25–35 Days (Depending on Complexity) |
Benefits of Our Products:
- Child-Safe, Soft-Touch Silicone:
Made from premium, BPA-free silicone with Shore A hardness of 20–40, providing a gentle, chew-resistant surface that is non-toxic and easy to clean. - Uniform, Dimmable Illumination:
High-efficiency LED modules are fully encapsulated in silicone, yielding a smooth, diffused light without glare. Three adjustable brightness levels cater to night-time comfort and daytime ambient use. - Custom Branding & Aesthetics:
Logos, patterns, or character designs can be permanently molded into the silicone, with Pantone color matching available for both silicone and LED accents, ensuring cohesive branding. - Durable, Water-Resistant Construction:
IPX5-rated silicone shell protects internal electronics from splashes and spills—ideal for nursery environments and toddler use; drop-tested to 1 m without breakage.
OEM Service:
- Design & Engineering Consultation:
- Collaborate on shape, size, LED color temperature, and brightness requirements.
- Finalize CAD drawings and produce rapid prototypes using 3D printing + soft silicone trials for ergonomic validation.
- Custom Mold Development:
- Utilize high-precision CNC machining and EDM to fabricate multi-cavity compression molds with integrated LED cavity and wire-passport features.
- Confirm mold design via virtual flow analysis to ensure complete silicone fill, no air entrapment, and consistent wall thickness (2.0 mm ± 0.1 mm).
- Silicone Compression Molding & LED Assembly:
- Compound food-grade silicone with custom pigments; load into 200 °C preheated compression presses.
- Inject silicone under 15 MPa pressure, curing at 180 °C for 3 minutes to achieve tear resistance (≥ 8 MPa tensile strength).
- Insert pre-tested, UL-approved LED assemblies into the silicone cavity; perform overmolding or back-fill molding to encapsulate electronics.
- In-Line Testing & Quality Checks:
- Perform LED electrical testing (forward voltage, current draw, lumens output) before and after molding.
- Measure silicone shell dimensions with digital calipers (± 0.02 mm accuracy) and verify hardness using Shore A durometer (± 2 Shore A).
- Conduct water-resistance testing (IPX5 spray chamber) and drop-impact trials (1 m height) to confirm durability.
- Logo & Packaging:
- Apply final touch: pad printing laser-etch logos or include paper-inserts inside packaging for branding.
- Inspect, then package each night light in eco-friendly, FDA-compliant polybags, nestled in custom color boxes with foam inserts to prevent deformation.
- Logistics & Final Delivery:
- Coordinate with shipping partners to ensure on-time delivery, maintaining product integrity with humidity-controlled containers when required.
Quality Assurance:
- Material Verification:
- Conduct FTIR analysis on incoming silicone batches to verify polymer purity and confirm absence of heavy metals and phthalates.
- Check rheometer curves for consistency in viscosity (minimum 300 Pasec at 1 Hz).
- Dimensional & Hardness Testing:
- Use Coordinate Measuring Machines (CMM) to verify outer dimensions and wall thickness (± 0.02 mm tolerance).
- Perform Shore A hardness tests (20–40 Shore A) on cured silicone shells.
- Electrical & LED Performance:
- Test each LED assembly’s luminous flux (± 5% tolerance) using an integrating sphere photometer.
- Verify color temperature with spectroradiometers (± 100 K accuracy) for consistency.
- Environmental & Durability Testing:
- Thermal cycling from –20 °C to +50 °C for 50 cycles to confirm no delamination between silicone and LED module.
- Water-spray exposure (IPX5) ensuring no moisture ingress in the LED compartment.
- Drop-impact test from 1 m onto a hardwood surface to check mechanical integrity.
- Final Inspection:
- Conduct 100% visual inspection under Class 1000 cleanroom lamps for silicone surface defects (bubbles, scratches).
- Package only fully compliant units, each labeled with batch codes and QC approval stamps.
Our Factory:
Our ISO 9001 and IATF 16949–certified facility features a Class 8 cleanroom for final assembly and testing, supported by advanced 5-axis CNC mills, mirror and slow-speed wire EDMs that produce ultra-smooth mold cavities. We operate 20 high-tonnage (200–500 ton) compression presses with closed-loop temperature control and servo-driven platens for precise, repeatable molding. LED assembly occurs in ISO 7 bays equipped with antistatic workstations and automated pick-and-place robots, ensuring accurate placement before overmolding. Our in-house quality lab—complete with 3D optical projectors, CMMs, Shore A durometers, digital calipers, integrating spheres, spectroradiometers, and electrical test benches—validates dimensional accuracy, material integrity, and LED performance under controlled conditions. Finally, automated AutoDryers and Class 8 cleanroom packaging stations handle final cure, moisture removal, and sterile, eco-friendly packaging, while RFID tracking provides full traceability from raw materials to finished product.
